China Manufactures Single Shaft Blender Gypsum Powder Paddle Mixer
HOW IT WORKS:PerMix PTP series Paddle Mixers are an innovative design derived from the well-known Plow Mixers (or Ploughshare Mixers, Plough Mixers). The Paddle provides the same mixing performance as a Plow but requires much less power consumption. Due to the less rotation speed of the paddles, the wearing of the mixing element for the Paddle is also less than the Plows.
Both Paddle and Plow are 'aggressive mixers' that are well qualified for high mixture ratio processes up to 1:1,000,000, which means the single sample of 1 ppm of a batch volume can still have the right mixture of ingredients.
LAB & PILOT MODELS:
PerMix designs the full range of paddle mixers, including the lab size (5L full) & pilot size (up to 45L full) models for Research & Development purpose. The small size machine is very helpful for customers when the ingredients for R&D are expensive, thus helping our customer to save their limited budget at the first stage. With the good performance of the lab & pilot mixer, it is easy to scale up for a medium size or even bigger one.
DESIGN WITH MULTI-CHOPPERS:
The installation of PerMix Multi-chopper in the basic PTP powder mixer enables the breaking down of agglomerates during the mixing process.
Together with the mixing element, the PerMix Multi-chopper removes lumps in the initial product, chops pasty adhesives and hinders the formation of agglomeration during the moisturizing of powdered substances. The PerMix Multi-chopper is operated independently by its own motor.
VACUUM MIXER DRYER:
With some special modification, the PerMix PTP series Paddle Mixer can be used as a multi-stage process vessel eliminating the need for additional specialist equipment. It can be used as a vacuum mixer dryer, mixer-granulator, de-aerator, reactor and cooler.
OPTIONAL FEATURES:
- Various types of mixing element
PerMix provides mainly two types of mixing elements: plough (for PTS Mixer) and paddle (for PTP Mixer). Both have their advantages: the plough-shaped element shortens the mixing time, and can easily penetrate through the dense and thick powder or paste materials, while the paddle element requires less power consumption and can deal with viscous slurry materials.
- Heating/Cooling jacket
Jacketed trough for heating/cooling operation by steam, thermal oil, or water. ASME/PED certificate can be optional for high pressure operation.
- Access door
Access doors can be designed for easy cleaning, inspection & maintenance.
- Drive system
Drive system by geared motor, cycloidal reducer, worm reducer, belt or chain transmission, etc.
- Extended machine bases
Discharge clearance of PerMix mixers are available according to customer's requirement, with extended machine bases, tubular frames, platform, etc.
- Spray nozzle
Liquid can be added into the powder by spray nozzles on a pipe which is installed on the top of the mixing trough. The necessary pump and tank can also be provided by PerMix.
APPLICATIONS:
- Foods
Baking Powder, Cheese Spread Ingredients, Confections, Deep-frying Batter Mixes, Drink Mixes, Frozen Fruits, Fruit Pulps, Herbs, Instant Soups, Muesli, Potato Flakes, Salads, Snack Foods, Stock Cube Mixes, Table Salt, Tobacco, Waffle Filling
- Nutrition
Enzymes, Lecithin Powder, Mineral Substances, Nutrition Supplements, Protein, Sports Nutrition, Vitamin Mixes, Whey Powder
- Animal Care
Animal Feeds, Chicken Fattening Feed, Fish Foods, Mineral Feed, Pet Foods, Poultry Feed, Rabbit Feed, Veterinary Medicine
- Chemicals
Adhesives, Carbon Black, Dyestuff, Electrode Mass, Fly Ashes, Fungicides, Peat Moss Mixes, Pesticides, Pharmaceuticals, Pigments, Plastic Additives, Resins, Solid Lubricants
- Cosmetics
Coloring Powder, Dispersing Agent, Kaolin Clay, Mask Powder, Mica Flour, Surface Active Agent, Talcum Powder, Titanium Dioxide
- Daily Care
Aromas, Cat Box Litter, Cleansers, Detergents, Potpourri
- Building Materials
Decorative Paste Coatings, Dry Mortar Mixes, Fibre Cement Cladding, Gypsum, Joint Compounds, Thermal Insulation Composite
Specifications of Paddle Mixer:
| Model | Total capacity (liter) | Working capacity (liter) | Power (*) (kW) | Speed (rpm) | L1 (mm) | L (mm) | W (mm) | H1 (**) (mm) | H (***) (mm) |
| PTP-5L | 5 | 3 | 1.1 | 0-582 | 180 | 800 | 500 | - | - |
| PTP-10L | 10 | 7 | 1.1 | 0-582 | 200 | 900 | 500 | - | - |
| PTP-45 | 45 | 30 | 0.75 | 81 | 480 | 900 | 550 | 450 | 950 |
| PTP-70 | 70 | 45 | 0.75 | 69 | 580 | 1,050 | 600 | 450 | 970 |
| PTP-100 | 100 | 70 | 1.1 | 60 | 660 | 1,100 | 610 | 450 | 1,020 |
| PTP-200 | 200 | 140 | 1.5 | 53 | 890 | 1,400 | 730 | 500 | 1,180 |
| PTP-300 | 300 | 210 | 2.2 | 51 | 970 | 1,550 | 850 | 500 | 1,300 |
| PTP-500 | 500 | 350 | 4 | 45 | 1,250 | 2,000 | 950 | 500 | 1,400 |
| PTP-750 | 750 | 500 | 5.5 | 45 | 1,500 | 2,250 | 1,100 | 600 | 1,600 |
| PTP-1000 | 1,000 | 700 | 7.5 | 33 | 1,900 | 2,600 | 1,150 | 600 | 1,800 |
| PTP-1500 | 1,500 | 1,000 | 11 | 28 | 2,110 | 3,200 | 1,200 | 600 | 2,000 |
| PTP-2000 | 2,000 | 1,400 | 15 | 25 | 2,110 | 3,500 | 1,350 | 600 | 2,200 |
| PTP-3000 | 3,000 | 2,100 | 22 | 23 | 3,000 | 4,100 | 1,500 | 800 | 2,400 |
| PTP-4000 | 4,000 | 2,800 | 30 | 17 | 3,000 | 4,200 | 1,550 | 800 | 2,600 |
| PTP-5000 | 5,000 | 3,500 | 37 | 17 | 3,000 | 4,300 | 1,620 | 800 | 2,800 |
2. (*) (**) (***): Changes are available according to the customer's request.
3. All specifications and illustrations are as accurate as is reasonably possible, but they are not binding.
4. PerMix reserves the right to modify the design without notice.
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FAQ:
Q: What is your price level compared with European suppliers and local Chinese suppliers?A: Depending on the machine type and size, our price level is 30%-60% less than the European suppliers and 5-15% higher than the big local suppliers.
Q: Are you able to provide tailor-made design and production for the mixers?
A: Yes, in fact more than half of our mixers are tailor made, which is one of our strong points.
Q: Are you able to design and produce other processing equipment?
A: We are open to discuss about it.
Q: Can you provide machines to OEM customers, meaning to label their brands on the machines.
A: Yes we are doing it a lot. We have several OEM partners in the USA.
Q: Do you have agent network out of China?
A: Yes we do have agents but only in some countries, for example in USA, Germany, Poland, Spain, Denmark, Turkey, Argentina, etc. We are still looking for more agents because we believe to work with agents is the best way to do business.
Q: What is your delivery lead time of the mixing equipment.
A: Depending on the size and level of customization, but usually it is from 6-14 weeks.
Q: How do you pack and ship the mixing machines?
A: For machines don't require full container loading, we will pack them in wooden case. For FCL (full container loading) shipment, we will just wrap the machines in plastic films and fix them in the container. The shipment can be either by air or by sea.